Circular Saw
110 mm (4-3/8”)
MODEL 4200NH
DOUBLE
INSULATION
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w. m a k i t a t o o l s . c o m
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Tool Use and Care
15. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
7. Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
16. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
8. When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
17. Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
9. Stay alert, watch what you are doing and
18. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
use common sense when operating
a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
19. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
10. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
20. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely
to bind and are easier to control.
11. Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch on invites accidents.
21. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.
12. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
22. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
13. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
SERVICE
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.
23. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
could result in a risk of injury.
3
24. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-
ber, the heavier the cord.
Table 1: Minimum gage for cord
Volts
120 V
Total length of cord in feet
Ampere Rating
25 ft.
50 ft.
100 ft.
150 ft.
More Than
Not More Than
AWG
0
6
10
12
6
18
18
16
14
16
16
16
12
16
14
14
14
12
12
10
12
16
Not Recommended
SPECIFIC SAFETY RULES
USB008-3
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to circular saw safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. DANGER! Keep hands away from cutting
area and blade. Keep your second hand
on auxiliary handle, or motor housing. If
both hands are holding the saw, they cannot
be cut by the blade.
CAUTION: Blades coast after turn off. Wait
until blade stops before grasping cut material.
2. Check lower guard for proper closing
before each use. Do not operate saw if
lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If saw
is accidentally dropped, lower guard may be
bent. Raise the lower guard with the retract-
ing Lever and make sure it moves freely and
does not touch the blade or any other part, in
all angles and depths of cut.
Keep your body positioned to either side
of the saw blade, but not in line with the
saw blade. KICKBACK could cause the saw
to jump backwards. (See “Causes and Oper-
ator Prevention of Kickback”)
Do not reach underneath the work. The
guard can not protect you from the blade
below the work. Do not attempt to remove cut
material when blade is moving.
To check lower guard, open lower guard by
hand, then release and watch guard closure.
Also check to see that retracting Lever does
4
not touch tool housing. Leaving blade
exposed is VERY DANGEROUS and can
lead to serious personal injury.
11. Causes and Operator Prevention of Kick-
back:
Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator.
When the blade is pinched or bound tightly by
the kerf closing down, the blade stalls and the
motor reaction drives the unit rapidly back
toward the operator.
3. Check the operation and condition of the
lower guard spring. If the guard and the
spring are not operating properly, they
must be serviced before use. Lower guard
may operate sluggishly due to damaged
parts, gummy deposits, or a buildup of debris.
4. Lower guard should be retracted manually
only for special cuts such as “Pocket
Cuts” and “Compound Cuts.” Raise lower
guard by retracting Lever. As soon as
blade enters the material, lower guard
must be released. For all other sawing, the
lower guard should operate automatically.
If the blade becomes twisted or misaligned in
the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and
jump back toward operator.
Kickback is the result of tool misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper precau-
tions as given below:
Maintain a firm grip with both hands on
the saw and position your body and arm
to allow you to resist KICKBACK forces.
KICKBACK forces can be controlled by the
operator, if proper precautions are taken.
When blade is binding, or when interrupt-
ing a cut for any reason, release the trig-
ger and hold the saw motionless in the
material until the blade comes to a com-
plete stop. Never attempt to remove the
saw from the work or pull the saw back-
ward while the blade is in motion or KICK-
BACK may occur. Investigate and take
corrective actions to eliminate the cause of
blade binding.
5. Always observe that the lower guard is
covering the blade before placing saw
down on bench or floor. An unprotected,
coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be
aware of the time it takes for the blade to stop
after switch is released.
6. NEVER hold piece being cut in your hands
or across your leg. It is important to support
the work properly to minimize body exposure,
blade binding, or loss of control.
7. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will
also make exposed metal parts of the tool
“live” and shock the operator.
When restarting a saw in the workpiece,
center the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk
up or KICKBACK from the workpiece as the
saw is restarted.
8. When ripping always use a rip fence or
straight edge guide. This improves the
accuracy of cut and reduces the chance for
blade binding.
Support large panels to minimize the risk
of blade pinching and KICKBACK. Large
panels tend to sag under their own weight.
Supports must be placed under the panel on
both sides, near the line of cut and near the
edge of the panel as shown in Fig. 1.
9. Always use blades with correct size and
shape (diamond vs. round) arbor holes.
Blades that do not match the mounting hard-
ware of the saw will run eccentrically, causing
loss of control.
10. Never use damaged or incorrect blade
washers or bolts. The blade washers and
bolt were specially designed for your saw, for
optimum performance and safety of opera-
tion.
To minimize the risk of blade pinching and
kickback. When cutting operation requires
the resting of the saw on the workpiece, the
saw should be rested on the larger portion
and the smaller piece cut off.
5
Fig. 1 To avoid kickback, do support board or
Fig. 3
panel near the cut.
Never force the saw. Forcing the saw can
cause uneven cuts, loss of accuracy, and
possible kickback. Push the saw forward at
a speed so that the blade cuts without slow-
ing.
12. Use extra caution when cutting damp
wood, pressure treated lumber, or wood
containing knots. Adjust speed of cut to
maintain smooth advancement of tool without
decrease in blade speed.
Fig. 2 Do not support board or panel away
from the cut.
13. Adjustments. Before cutting be sure
depth and bevel adjustments are tight.
Do not use dull or damaged blade.
Unsharpened or improperly set blades pro-
duce narrow kerf causing excessive friction,
blade binding and KICKBACK. Keep blade
sharp and clean. Gum and wood pitch hard-
ened on blades slows saw and increases
potential for kickback. Keep blade clean by
first removing it from tool, then cleaning it
with gum and pitch remover, hot water or ker-
osene. Never use gasoline.
Blade depth and bevel adjusting locking
levers must be tight and secure before
making cut. If blade adjustment shifts while
cutting, it may cause binding and KICKBACK.
Use extra caution when making a “Pocket
Cut” into existing walls or other blind
areas. The protruding blade may cut objects
that can cause KICKBACK. For pocket cuts,
retract lower guard using retracting Lever.
ALWAYS hold the tool firmly with both
hands. NEVER place your hand or fingers
behind the saw. If kickback occurs, the saw
could easily jump backwards over your hand,
leading to serious personal injury.
14. Avoid Cutting Nails. Inspect for and
remove all nails from lumber before cut-
ting.
15. When operating the saw, keep the cord
away from the cutting area and position it
so that it will not be caught on the work-
piece during the cutting operation. The
tool is provided with a front grip and rear
handle for two hand operation. Operate
with proper hand support, proper work-
piece support, and supply cord routing
away from the work area.
WARNING: It is important to support the
workpiece properly and to hold the saw
firmly to prevent loss of control which
could cause personal injury. Fig. 4 illus-
trates typical hand support of the saw.
6
17. Never attempt to saw with the circular saw
held upside down in vise. This is
a
extremely dangerous and can lead to seri-
ous accidents.
Fig. 4 A typical illustration of proper hand
support, workpiece support, and supply
cord routing.
Fig. 7
16. Place the wider portion of the saw base on
that part of the workpiece which is solidly
supported, not on the section that will fall
off when the cut is made. As examples,
Fig. 5 illustrates the RIGHT way to cut off
the end of a board, and Fig. 6 the WRONG
way. If the workpiece is short or small,
clamp it down. DO NOT TRY TO HOLD
SHORT PIECES BY HAND!
18. WARNING: Blade coasts to stop after
switch is released. Contact with coasting
blade can cause serious injury. Before
setting the tool down after completing a
cut, be sure that the lower (telescoping)
guard has closed and the blade has come
to a complete stop.
19. Some material contains chemicals which
may be toxic. Take caution to prevent
working dust inhalation and skin contact.
Follow material supplier safety data.
Fig. 5
Fig. 6
7
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
SYMBOLS
USD201-2
The followings show the symbols used for tool.
V ....................... volts
....................no load speed
n
°
A ....................... amperes
....................Class II Construction
Hz ..................... hertz
.../min................revolutions or reciprocation per
minute
................ alternating current
8
FUNCTIONAL
DESCRIPTION
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
001238
Adjusting depth of cut
CAUTION:
1
•
After adjusting the depth of cut, always tighten the
clamping screw securely.
Loosen the clamping screw on the depth guide and move the
base up or down. At the desired depth of cut, secure the
base by tightening the clamping screw.
1. Clamping screw
For cleanser, safer cuts, set cut depth so that no more than a
blade tooth length projects below workpiece surface. Using
proper cut depth helps to reduce potential for dangerous
KICKBACKS which can cause personal injury.
001239
Bevel cutting
Loosen the clamping screw on the bevel scale plate on the
front of the base. Set for the desired angle (0° - 45°) by tilting
accordingly, then tighten the clamping screw securely.
1
2
1. Clamping screw
2. Bevel scale plate
001240
Sighting
For straight cuts, align the A position on the front of the base
with your cutting line. For 45° bevel cuts, align the B position
with it.
1
B
A
1. Base plate
9
001241
Switch action
CAUTION:
2
1
•
Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
To prevent the switch trigger from being accidentally pulled, a
lock-off button is provided. To start the tool, push in the lock-
off button and pull the switch trigger. Release the switch trig-
ger to stop.
1. Switch trigger
2. Lock-off button
ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
001242
Removing or installing saw blade
CAUTION:
1
•
Be sure the blade is installed with teeth pointing up at
the front of the tool.
2
•
Use only the Makita wrench to install or remove the
blade.
3
1. Wrench
2. Outer flange
3. Socket wrench
To remove the blade, hold the outer flange with the wrench
so that it cannot revolve, then use the socket wrench to
loosen the hex bolt clockwise. Then remove the hex bolt,
outer flange and blade.
001243
To install the blade, follow the removal procedure in reverse.
BE SURE TO TIGHTEN THE HEX BOLT COUNTER-
CLOCKWISE SECURELY.
When changing blade, make sure to also clean upper and
lower blade guards of accumulated sawdust. Such efforts do
not, however, replace the need to check lower guard opera-
tion before each use.
4
3
2
1
1. Hex bolt
2. Outer flange
3. Saw blade
4. Inner flange
10
OPERATION
001244
CAUTION:
•
Be sure to move the tool forward in a straight line gently.
Forcing or twisting the tool will result in overheating the
motor and dangerous kickback, possibly causing severe
injury.
Hold the tool firmly. The tool is provided with both a front grip
and rear handle. Use both to best grasp the tool. If both
hands are holding saw, they cannot be cut by the blade. Set
the base on the workpiece to be cut without the blade making
any contact. Then turn the tool on and wait until the blade
attains full speed. Now simply move the tool forward over the
workpiece surface, keeping it flat and advancing smoothly
until the sawing is completed.
To get clean cuts, keep your sawing line straight and your
speed of advance uniform. If the cut fails to properly follow
your intended cut line, do not attempt to turn or force the tool
back to the cut line. Doing so may bind the blade and lead to
dangerous kickback and possible serious injury. Release
switch, wait for blade to stop and then withdraw tool. Realign
tool on new cut line, and start cut again. Attempt to avoid
positioning which exposes operator to chips and wood dust
being ejected from saw. Use eye protection to help avoid
injury.
001245
Rip fence (Guide rule)
The handy rip fence allows you to do extra-accurate straight
cuts. Simply slide the rip fence up snugly against the side of
the workpiece and secure it in position with the screw on the
front of the base. It also makes repeated cuts of uniform
width possible.
1
2
1. Screw
2. Rip fence (Guide rule)
MAINTENANCE
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
11
001246
Adjusting for accuracy of 90° cut (vertical cut)
1
2
This adjustment has been made at the factory. But if it is off,
adjust the adjusting screw with a screwdriver while squaring
the blade with the base using a triangular rule, try square,
etc.
1. Adjusting screw
2. Base
001247
001145
001248
1
1. Triangular rule
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only iden-
tical carbon brushes.
1
1. Limit mark
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
1
2
1. Brush holder cap
2. Screwdriver
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
12
ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
Steel & Carbide-tipped saw blades
Combination
Crosscutting
Mild steel
General purpose blade for fast and smooth rip,
crosscuts and miters.
For smoother cross grain cuts. Slices cleanly
against grain.
For smooth cuts in mild steel.
•
•
•
Rip fence (Guide rule)
Wrench 22
Socket wrench 9
13
Memo
14
Memo
15
Memo
16
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
MAIL THIS PORTION
Your answer to the following questions are appreciated.
1. This product was purchased from:
3. How did you learn of about this product:
Home Center
Other (
)
Magazine
Radio
Hardware/Lumber Store
Tool Distributor
From Dealer
Newspaper
Store Display
Catalog
Exhibition
From Friend
Previous Usage
Other (
Industrial Supply
Construction Supply
)
2. Use of the product is intended for:
4. Most favored points are:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Design
Repair Service
Durability
Power
Features
Size
Price
Other (
)
Other (
)
Makita Brand
5. Any comments:
DATE PURCHASED
MONTH
MODEL NO.
DAY
YEAR
SERIAL NO.
STATUS
SEX
Married Single
M
F
INTL.
LAST NAME / COMPANY NAME
STREET ADRESS
CITY
AREA
CODE
STATE
ZIP CODE
PHONE
40-49
Under 19
20-29
30-39
50-60
Over 60
AGE:
BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
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FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ALABAMA
COLORADO
KENTUCKY
NEW MEXICO
PUERTO RICO
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(205) 620-1791
11839 E. 51st Ave.
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(303) 371-2850
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Louisville, KY 40222
(502) 326-3740
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NEW YORK
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(504) 733-4138
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(718) 886-0971
ARKANSAS
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MARYLAND
TEXAS
Shackleford Shopping Center
240 South Shackleford Rd.,
Ste. C
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(501) 224-5733
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Tampa, FL 33634
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Columbus, OH 43213
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GEORGIA
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53227
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CUSTOMER’S RECORD
Date Purchased
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Dealer’s Name & Address
Model No.
Serial No.
19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• The tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
Makita do Brasil Ferramentas Elétricas Ltda.
Rua Makita Brasil, 200 - (altura Estrada Particular Sadae Takagi, 1.435)
Bairro Alvarengas - S. B. do Campo - SP - CEP - 09852-080
884131-063
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